Suitable for manufacturing conductive parts, thermal components, copper busbars, connecting strips, grounding plates, shielding parts, heat sinks, electrical terminals, and sheet metal structural parts requiring high electrical and thermal conductivity.
T2 Copperis a type of copper sheet metal part based onT2 Coppersheet metal, produced through laser cutting, CNC punching, bending, stamping, drilling, tapping, riveting, welding, polishing, wire drawing, tin plating, nickel plating, and other processes. T2 Copperhas excellent electrical and thermal conductivity, ductility, and good corrosion resistance, and is commonly used in conductive strips, copper connectors, heat sinks, electrical terminals, shielding components, grounding plates, thermal conductive structural components, and sheet metal parts of electronic and electrical equipment. Compared to aluminum alloys and steel plates, T2 Copperhas better electrical and thermal conductivity, but the material is softer, more expensive, and weaker in strength and rigidity.
By focusing on application scenarios, boundaries of advantages, and non-recommended scenarios, it helps sales, customer service, and quoting staff quickly determine whether the material meets current part requirements.
Good electrical conductivity, thermal conductivity, good ductility, good bending performance, good corrosion resistance, suitable for electrical connections, heat dissipation structures, stamping and bending, tin-plated and nickel-plated, suitable for electronics, electrical, and thermal management scenarios.
Copper busbars, copper busbars, conductive connecting sheets, grounding sheets, battery connecting strips, electrical terminals, heat sinks, heat sink plates, thermal conductive sheets, shielding covers, shielding sheets, copper gaskets, copper foil structural parts, copper parts for power equipment, copper parts for distribution equipment, conductive parts for electronic and electrical appliances, thermal conductive parts for instruments and meters, small copper sheet metal structural parts.
High-strength load-bearing parts, high-rigidity structural parts, high-wear-resistant moving parts, high-elasticity snap-fit parts, low-cost ordinary housing parts, high-gloss appearance structural parts, long-term strong friction parts, parts exposed to strong acid and alkali environments, structural parts that are extremely sensitive to weight, parts requiring stainless steel strength and hardness, and parts that require long-term non-oxidation of the surface and do not require coating protection.
The following parameters come from product information and material knowledge fields, used for design review, quotation communication, and preliminary judgment before material selection.
| Material positioning | Suitable for manufacturing conductive parts, thermal components, copper busbars, connecting strips, grounding plates, shielding parts, heat sinks, electrical terminals, and sheet metal structural parts requiring high electrical and thermal conductivity. |
|---|---|
| Precision performance | T2 Coppersheet metal is suitable for laser cutting, CNC punching, bending, stamping, and general sheet metal fabrication. The cutting profile and hole positioning accuracy are relatively good, but because the material is softer, burrs, deformation, indentations, and clamping marks are prone to occur. The overall dimensions after bending are influenced by plate thickness, bending radius, material hardness, bend springback, and processing equipment. Large thin plates, long strip copper busbars, and multi-hole connectors require focused control of flatness and cumulative error in hole positions. |
| Dimensional tolerances | For standard laser cutting, dimensional tolerances can be referenced ± 0.10mm to ±0.30mm, and after bending and forming, the overall dimensional tolerance can be referenced ± 0.30mm to ±1.00mm. Small copper connectors and simple copper busbars are usually easier to control, while large copper plates, thin-walled parts, strips, and plated parts may show greater deviations. These values are standard reference ranges and are not absolute guaranteed tolerances for all structures. Conductive contact surfaces, assembly holes, and key hole spacing should be separately marked with tolerance requirements. |
| Minimum Wall Thickness | T2 Coppersheet metal is usually selected based on plate thickness, with common thicknesses including 0.3mm, 0.5mm, 0.8mm, 1.0mm, 1.5mm, 2.0mm, 3.0mm and above. Ordinary conductive sheets and shielding sheets can be made from thinner sheets; It is recommended that the position of ordinary copper busbars, connecting pieces, and those bearing assembly forces be no less than 1.0mm; for high-current copper busbars, the cross-sectional area should be determined based on current, temperature rise, and connection method. |
| Recommended wall thickness | Standard shielding sheets, grounding sheets, and small connectors are recommended to be 0.3mm-1.0mm; ordinary conductive connectors, heat sinks, and terminal sheets are recommended 1.0mm-2.0mm; high-current copper busbars, busbars, screw connection points, and positions subjected to compression force are recommended to be at least 2.0mm. The final thickness should be determined based on current capacity, heat dissipation conditions, screw specifications, and temperature rise requirements. |
| Minimum aperture | For laser cutting or CNC punching, the recommended hole diameter should not be less than one of the plate thickness, and for stable design, the hole diameter should be no less than 1.0mm. Small holes, dense holes, and holes near the bending line are prone to burrs, deformation, or edge strains. Screw holes, positioning holes, and assembly holes should be reasonably allowable according to board thickness, fastener specifications, coating thickness, and conductive contact requirements. |
| Assembly clearance | For ordinary sheet metal assembly, it is recommended to reserve 0.10mm-0.30mm on one side; for inserts, slots, and multi-bend structures, it is recommended to appropriately increase the clearance according to plate thickness, bending error, and plating thickness. When used as a conductive connector, the contact position should not be too loose, ensuring sufficient contact area and pressing force. If tin, nickel, silver, or gold plating is needed later, additional consideration should be given to the coating thickness to avoid overtightening or interference with hole positions. |
| Detailed performance | T2 Coppersheet metal is suitable for making holes, grooves, edges, connectors, heat sinks, conductive contact surfaces, grounding holes, terminal holes, and simple structural details. Because the material is relatively soft, passing through small sharp corners, narrow bridges, fine characters, and thin edges can easily cause burrs, deformation, or unstable processing. Logos and markings are recommended to be achieved through laser marking, etching, silkscreen printing, or labeling; complex textures are not recommended on high-current contact surfaces and heat dissipation contact surfaces. |
| Surface effect | T2 Copperoriginal surface usually shows a purplish-red or copper-colored metallic texture, with a distinct copper appearance. Polishing produces a brighter red copper surface, brushing produces linear metal textures, and sandblasting produces a matte copper finish. Long-term exposure to air gradually oxidizes and darkens, and the surface may appear brown, dark red, or oxidized spots. If long-term appearance and conductivity stability are needed, tin, nickel, silver, gold, or oxidation protection are recommended. |
Based on material characteristics and suitable product ranges, customer needs are broken down into easier application directions to determine.
Copper busbars, copper busbars, conductive connecting sheets, grounding sheets, battery connecting strips, electrical terminals, heat sinks, heat sink plates, thermal conductive sheets, shielding covers, shielding sheets, copper gaskets, copper foil structural parts, copper parts for power equipment, copper parts for distribution equipment, conductive parts for electronic and electrical appliances, thermal conductive parts for instruments and meters, small copper sheet metal structural parts.
Suitable for manufacturing conductive parts, thermal components, copper busbars, connecting strips, grounding plates, shielding parts, heat sinks, electrical terminals, and sheet metal structural parts requiring high electrical and thermal conductivity.
The biggest feature of sheet metal fabricationT2 Copperis its excellent electrical and thermal conductivity, making it suitable for current conduction, heat conduction, grounding, shielding, and heat dissipation-related parts. T2 Coppermaterials are softer and more flexible, suitable for bending and stamping, but they are also more prone to scratches, dents, deformation, and burrs. Compared to Brass, T2 Copperhas better electrical and thermal conductivity, but weaker strength and machining stability; Compared to aluminum alloy, T2 Copperoffers better heat dissipation and electrical conductivity, but is heavier and more expensive.
Based on wall thickness, hole position, assembly clearance, dimensional tolerances, and material usage risks, determine in advance whether the part structure is suitable forT2 Copper.
Post-processing ofT2 Copperaffects appearance, dimensions, hole position, assembly clearance, and usage validation results, and should be explained in advance during quotation, DFM review, and sample confirmation stages.
Post-processing should focus on appearance display, dimensional fitting, connection assembly, and testing verification. Parts involving assembly positions need to be reserved in advance for machining, coating, and trial assembly allowances.
For common issues such as threads, snaps, strength, temperature resistance, and weather resistance, identify in advance whether the material needs to be replaced or if another processing method should be used.
When customer demand exceedsT2 Coppermaterial boundaries, it is necessary to combine strength, temperature resistance, toughness, long-term stability, and mass production goals to promptly recommend alternative materials or processing technologies.
If higher strength and better machinability are required, Brass H62, H59, or C18150 Chromium Zirconium Copper can be chosen; If higher purity and lower oxygen content are required, TU2 Oxygen-Free Copper can be chosen; If a lighter cooling structure is needed,5052 Aluminum Alloy, 6061, or AlSi 10Mg can be chosen; If higher corrosion-resistant structural components are required,304 Stainless Steel or 316 can be chosen; If you only want a regular low-cost sheet metal shell, you can choose SPCC, SECC, SGCC, or Q235 powder coating parts.
If customers mainly focus on conductivity, thermal conduction, grounding, shielding, or electrical connections, sheet metal fabricationT2 Copperis a very suitable choice. If customers only have ordinary housings, brackets, or structural components, it is not recommended to prioritizeT2 Copperdue to higher material costs and weight. If customers need to maintain appearance and contact stability over the long term, it is recommended to consider tin plating, nickel plating, silver plating, gold plating, or oxidation resistance. For high-current copper busbars, focus should be placed on calculating current-carrying capacity, temperature rise, cross-sectional area, and connection method.
After uploading 3D/2D drawings and supplementing materials, quantities, tolerances, surface treatments, and delivery requirements, XPartsLab will provide next steps in 3D printing manufacturability, cost, and delivery pathways.
