Material Database

High-Temperature Resin-Gray

A high-rigidity 3D printing material suitable for heat resistance verification, structural validation, assembly inspection, fixture samples, and high-temperature environment simulation testing.

Material description

High-Temperature Resin-Gray is a high-temperature resistant resin material used for photopolymerization 3D printing, offering better thermal stability, rigidity, and dimensional retention compared to ordinary photosensitive resins. It is suitable for producing 3D printed parts that require thermal resistance verification, thermal environment assembly testing, mold samples, jig prototypes, and structural verification in high-temperature scenarios, but it is still not equivalent to high-performance engineering materials such as metals, PPS, Polyether Ether Ketone (PEEK), Nylon (PA) I, etc.

High-temperature resistant photosensitive resinGray high-temperature resistant resinSLA high-temperature resistant resinHigh-temperature UV-curable resin3D printing heat-resistant resinGray high-temperature resin
High-Temperature Resin-Gray compared to ordinary whiteBlack photosensitive resin offers better heat resistance and rigiditySuitable for verifying the shape of parts when temperature risesAssembly and structural stabilityThe gray appearance helps you observe detailsContour and surface defectsSuitable for engineering validationProduct testing and customer confirmation of samples
High-Temperature Resin-Gray
3D PrintingPlastics

Material compatibility assessment

By focusing on application scenarios, boundaries of advantages, and non-recommended scenarios, it helps sales, customer service, and quoting staff quickly determine whether the material meets current part requirements.

Core advantages

Its temperature resistance surpasses that of ordinary photosensitive resins, with good rigidity, dimensional stability, fine surface, and excellent detail performance. It is suitable for thermal environment structural verification and for making high-temperature test samples and jig models.

Suitable for the product

Thermal resistance structure verification parts, hot air duct samples, lighting fixture structural samples, electronic and electrical appliance housing verification parts, mold samples, fixture and jig samples, industrial equipment structural models, automotive parts verification parts, high-temperature assembly test samples, and small-batch heat resistance test samples.

Not suitable for the product

Long-term high-temperature load-bearing parts, high-impact parts, high-frequency fatigue parts, outdoor long-term use parts, long-term immersion parts, high-strength snap-fit parts, high-strength threaded parts, wear-resistant moving parts, final mass-produced high-temperature functional parts, parts that replace metals or high-performance engineering plastics.

Key parameter references

The following parameters come from product information and material knowledge fields, used for design review, quotation communication, and preliminary judgment before material selection.

Material positioningA high-rigidity 3D printing material suitable for heat resistance verification, structural validation, assembly inspection, fixture samples, and high-temperature environment simulation testing.
Precision performanceHigh-Temperature Resin-Gray usually has good molding accuracy and is suitable for standard structural verification parts, assembly verification parts, and jig prototypes. Actual accuracy is affected by part dimensions, printing direction, support position, post-curing, cleaning, heat treatment conditions, and post-processing methods. Dimensions may change after high-temperature testing and should be evaluated based on actual operating temperature.
Dimensional tolerancesStandard dimensional tolerances can refer to ± 0.10mm to ±0.30mm. This value is a reference value for conventional processes and does not guarantee the absolute tolerance of all structures. Large parts, thin-walled parts, slender parts, complex structural parts, and parts requiring high-temperature testing may experience larger dimensional deviations. It is recommended to reserve margin for precision assembly positions, and if necessary, perform post-processing or trial assembly verification.
Minimum Wall ThicknessIt is recommended that the wall thickness be no less than 1.0mm. Small non-stressed areas can be locally reduced to about 0.8mm, but it is not recommended for large-area use. For heat resistance testing, assembly verification, or lightly stressed positions, it is recommended that the wall thickness not be less than 1.2mm, and for large parts, not less than 1.5mm.
Recommended wall thicknessFor standard structural validation parts, 1.2mm-2.0mm is recommended; for parts requiring heat testing, clamping, assembly, or transport protection, 1.5mm-2.5mm is recommended; for large-size thin-shell parts, additional ribs or local thickening are recommended to reduce the risk of deformation and cracking.
Minimum apertureThe recommended aperture is no less than 1.0mm. Small pores may shrink due to resin residue, insufficient cleaning, post-curing, or material shrinkage. It is recommended to reserve machining allowance for precision holes, screw holes, positioning holes, and assembly holes, and to drill holes after processing if necessary.
Assembly clearanceFor ordinary assemblies, it is recommended to reserve 0.15mm-0.30mm on one side; for movable fits, it is recommended to reserve 0.30mm-0.50mm on one side; if the part requires painting or high-temperature testing later, an additional 0.10mm-0.20mm one-side clearance should be added, taking into account thermal expansion and contraction as well as the effects of coating thickness.
Detailed performanceRaised text, fine textures, and decorative lines are recommended to be no less than 0.3mm-0.5mm. Gray materials help observe details and surface contours, but too small details may weaken during printing, cleaning, sanding, or painting. When used for fixtures or test parts, priority should be given to ensuring functional dimensions and structural strength.
Surface effectThe original surface is fine, usually gray or dark gray, suitable for observing structural details, edge contours, and surface quality. After grinding, sandblasting, or painting, a more uniform matte gray, industrial gray, or painted appearance can be obtained, making it suitable for sample display and structural confirmation.

Typical application scenarios

Based on material characteristics and suitable product ranges, customer needs are broken down into easier application directions to determine.

Product validation

Thermal resistance structure verification parts, hot air duct samples, lighting fixture structural samples, electronic and electrical appliance housing verification parts, mold samples, fixture and jig samples, industrial equipment structural models, automotive parts verification parts, high-temperature assembly test samples, and small-batch heat resistance test samples.

Reasons for material selection

A high-rigidity 3D printing material suitable for heat resistance verification, structural validation, assembly inspection, fixture samples, and high-temperature environment simulation testing.

Material characteristics

Compared to ordinary white and black photosensitive resins, High-Temperature Resin-Gray has better heat resistance and rigidity, making it suitable for verifying the shape, assembly, and structural stability of parts when temperature rises. The gray appearance facilitates observation of details, contours, and surface defects, making it suitable for engineering validation, product testing, and customer sample confirmation.

Design and risk review

Based on wall thickness, hole position, assembly clearance, dimensional tolerances, and material usage risks, determine in advance whether the part structure is suitable for High-Temperature Resin-Gray.

Design considerations

  • It is recommended to avoid walls that are too thin during design
  • Sharp angle
  • Large thin flat surfaces and slender cantilever structures
  • It is recommended to add rounded corners to the force and high-temperature test positions
  • Reinforcing ribs and transition structures
  • It is recommended to use embedded nuts or post-processed threads for thread connection positions
  • High-temperature test pieces should avoid excessive local wall thickness differences
  • Reduces thermal deformation and stress concentration
Precision performanceHigh-Temperature Resin-Gray usually has good molding accuracy and is suitable for standard structural verification parts, assembly verification parts, and jig prototypes. Actual accuracy is affected by part dimensions, printing direction, support position, post-curing, cleaning, heat treatment conditions, and post-processing methods. Dimensions may change after high-temperature testing and should be evaluated based on actual operating temperature.
Dimensional tolerancesStandard dimensional tolerances can refer to ± 0.10mm to ±0.30mm. This value is a reference value for conventional processes and does not guarantee the absolute tolerance of all structures. Large parts, thin-walled parts, slender parts, complex structural parts, and parts requiring high-temperature testing may experience larger dimensional deviations. It is recommended to reserve margin for precision assembly positions, and if necessary, perform post-processing or trial assembly verification.
Quality riskThe main risk of High-Temperature Resin-Gray is that customers tend to mistake "high-temperature resistance" as a long-term alternative to high-temperature engineering plastics or metals. This material is more suitable for prototyping and short-term thermal environment testing, and is not recommended as a long-term high-temperature load-bearing functional component. Cracking, deformation, or dimensional deviations may still occur in thin-walled, large-scale, sharp, threaded, clipped, and high-stress locations.
Surface effectThe original surface is fine, usually gray or dark gray, suitable for observing structural details, edge contours, and surface quality. After grinding, sandblasting, or painting, a more uniform matte gray, industrial gray, or painted appearance can be obtained, making it suitable for sample display and structural confirmation.

Post-processing and assembly precautions

Post-processing of High-Temperature Resin-Gray affects appearance, dimensions, hole position, assembly clearance, and usage validation results, and should be explained in advance during quotation, DFM review, and sample confirmation stages.

Post-processing options

Post-processing should focus on appearance display, dimensional fitting, connection assembly, and testing verification. Parts involving assembly positions need to be reserved in advance for machining, coating, and trial assembly allowances.

To support itRemove the printed support structure, focus on controlling the support contact points, and avoid cracking at edges caused by hard prying.
PolishingImproves support marks, layer lines, and edge feel, but will slightly alter local dimensions and the shape of sharp edges.
SandblastingAchieve a more uniform matte surface, suitable for engineering prototype display and slight surface mark reduction.
Spray paintEnhances color and appearance consistency, but will increase coating thickness, so assembly surfaces need to allow for clearance.
attacked YaSuitable for low-strength thread verification; the hole edge must ensure wall thickness; frequent disassembly or high-torque locking is not recommended.
Embedded nutsTo improve connection reliability, it is necessary to confirm the hole diameter, embedding depth, and surrounding material thickness in advance.
BondingSuitable for disassembly and splicing or partial fixing, but it is necessary to ensure the glue matches the material, temperature, and stress environment.
AssemblyUsed to verify structural fit and installation paths, painting, sanding, and material deformation all affect the final fit effect.

Key control point

Size impactHigh-temperature resistant resins usually have higher rigidity; During sanding and debuffing, avoid sharp edges chipped or localized cracking; Painting increases surface thickness; Affects assembly clearance; The positions of tapping and embedded nuts must ensure sufficient wall thickness; Prevents cracks in high-rigidity materials during locking; Parts involved in high-temperature testing; Avoid using glue that is not heat-resistant
Assembly clearanceFor positions involving snapping, plugging, sliding, or enclosure closure, the clearance needs to be adjusted according to post-processing thickness, material shrinkage, and trial assembly results.
Hole Position StrengthThreading, inserting nuts, locking screws, and the areas around positioning holes need to ensure wall thickness to avoid cracks, stripped threads, or chipped edges during post-processing or assembly.
Environmental matchingWhen used in high-temperature, outdoor, humid, friction, or load-bearing scenarios, post-processing materials, adhesives, coatings, and fasteners must also meet the corresponding usage environment.

Structure and usage boundaries

For common issues such as threads, snaps, strength, temperature resistance, and weather resistance, identify in advance whether the material needs to be replaced or if another processing method should be used.

Thread Recommendation

Applicable ScopeIt can be used for low-strength tapping and screw assembly verification, but it is not recommended to directly print high-strength threads or frequently disassemble threads.
Risk pointHigh-temperature resistant resins usually have high rigidity, and if the thread area is under excessive stress, it is prone to cracking.
Recommended practiceWhen reliable connections are required, it is recommended to use embedded copper nuts, metal sleeves, or post-processed threads.

Buckle recommendation

Applicable ScopeOrdinary high-temperature resistant gray photosensitive resin is not suitable for high-frequency snap-fit structures.
Risk pointThese materials are usually more rigid and less tough than ductile resins, making snaps prone to cracking or breaking under stress.
Recommended practiceIf a clip must be designed, it should be rounded corners, thickened at the root, and deformation reduced, and used only for low-frequency assembly verification.

Strength and Environment

Mechanical strengthIts strength and rigidity are generally superior to ordinary low-end photosensitive resins, making it suitable for structural validation, assembly testing, and fixture prototypes.
Environmental boundaryHowever, the material's toughness is usually limited, making it unsuitable for high-impact, high-fatigue, or long-term load-bearing scenarios.
Recommended practiceLoad-bearing structures should focus on cracking risks at sharp corners, thin walls, hole edges, and thread locations. Its temperature resistance surpasses that of ordinary photosensitive resins, making it suitable for short-term thermal environment verification and structural testing at higher temperatures. The temperature resistance of common high-temperature resins varies greatly depending on brand and model. The general reference range can be preliminarily evaluated at 80°C-120°C, while some specialized high-temperature resins can be even higher. Specific temperature resistance data should be based on actual test data from the material supplier; it is not recommended to promise long-term high-temperature use based solely on the material name. Prolonged UV exposure, changes in temperature and humidity, or high-temperature environments may cause materials to age, become brittle, change in color, or degrade in performance. Gray surfaces are less likely to appear yellow compared to white, but long-term use may still cause dullness, graying, chalking, or brittleness. For display pieces or when appearance requirements are high, it is recommended to apply painting or surface protection treatment.

Alternative material selection and final judgment

When customer demand exceeds High-Temperature Resin-Gray material boundaries, it is necessary to combine strength, temperature resistance, toughness, long-term stability, and mass production goals to promptly recommend alternative materials or processing technologies.

Alternative material suggestions

If higher temperature resistance and long-term stability are required, CNC machining of Polycarbonate (PC), PPS, Polyether Ether Ketone (PEEK), Nylon (PA) I, or metal materials can be chosen; If better toughness is needed, tough photosensitive resin or nylon Nylon (PA)12 can be chosen; If you need performance close to mass-produced plastics, you can choose CNC ABS, CNC Polycarbonate (PC), or injection-molded engineering plastics; If only ordinary appearance verification is needed, ordinary white or gray photosensitive resin can be chosen.

Material selection suggestions

If customers need to verify the shape stability, assembly relationships, and structural performance of parts at higher temperatures, High-Temperature Resin-Gray is more suitable than ordinary photosensitive resin. If customers need long-term high-temperature use, withstand mechanical loads, contact with high-temperature liquids, or replace real engineering plastics, priority should be given to CNC engineering plastics, metal processing, or mass production material testing.

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