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Material Database

SECC Electrogalvanized Steel Sheet

Suitable for manufacturing medium to low-cost sheet metal structural parts that require basic rust prevention capability, including chassis, electronic and electrical housings, equipment panels, brackets, mounting plates, protective covers, and more.

Material description

Cold-rolled electroplated sheet—SECC—is a sheet metal material made from cold-rolled steel sheets as the base material, formed by electro-galvanizing to form a zinc layer on the surface. It combines the good surface quality, dimensional accuracy, and basic rust prevention capabilities of cold-rolled sheets. It is commonly used in chassis, cabinets, electronic and electrical housings, equipment panels, brackets, mounting boards, electrical control boxes, communication equipment housings, and general industrial sheet metal parts. Compared to SPCC cold-rolled plate, SECC has better corrosion resistance; Compared to stainless steel, SECC is less expensive, but its long-term corrosion resistance remains limited.

SECC electrogalvanized sheetsCold-rolled electroplated platesElectrogalvanized steel platesElectrolytic galvanized sheetsGalvanized cold-rolled sheetSheet metal electroplated sheetsCase galvanized plateGalvanized sheet for the electrical control boxElectronic sheet metal galvanized sheets
SECC is a sheet metal material formed by electrozincizing the surface of cold-rolled steel plates to form a protective layerThe surface is relatively flatSuitable for stampingBendingCuttingRiveting and sprayingIt is less prone to rust than ordinary SPCC cold-rolled sheetsSuitable for electronic and electrical enclosures and internal structural components of equipmentHowever, the zinc layer of SECCs is usually thinnerCut the edges
SECC Electrogalvanized Steel Sheet
Sheet Metal FabricationMetals

Material compatibility assessment

By focusing on application scenarios, boundaries of advantages, and non-recommended scenarios, it helps sales, customer service, and quoting staff quickly determine whether the material meets current part requirements.

Core advantages

It has good surface quality, high dimensional accuracy, better rust prevention than SPCC, suitable for bending stamping, powder spraying, painting, electronic and electrical sheet metal, lower cost than stainless steel, suitable for batch sheet metal fabrication, balancing appearance and structure.

Suitable for the product

Chassis, cabinets, electrical control boxes, communication equipment housings, electronic and electrical housings, instrument enclosures, equipment panels, mounting boards, brackets, connectors, protective covers, partitions, base plates, sheet metal frames, computer cases, power supply enclosures, internal structural parts of industrial equipment, and standard appearance sheet metal parts.

Not suitable for the product

Parts in highly corrosive environments, long-term coastal salt spray environments, parts exposed outdoors for long periods without additional protection, food direct contact parts, medical implant parts, high-end stainless steel appearance parts, parts with very high lightweight requirements, high-strength load-bearing parts, highly wear-resistant moving parts, high-temperature long-term use parts, and metal parts requiring maintenance-free corrosion resistance.

Key parameter references

The following parameters come from product information and material knowledge fields, used for design review, quotation communication, and preliminary judgment before material selection.

Material positioningSuitable for manufacturing medium to low-cost sheet metal structural parts that require basic rust prevention capability, including chassis, electronic and electrical housings, equipment panels, brackets, mounting plates, protective covers, and more.
Precision performanceSECC is suitable for laser cutting, CNC punching, bending, riveting, spot welding, and general sheet metal fabrication. The cutting profile and hole position accuracy are relatively good, and the overall bent dimensions are affected by plate thickness, bending radius, bend springback, number of bendings, and equipment precision. Multi-bend parts, welded parts, and large-size housing components require control of cumulative errors and deformation. Precision hole positions, positioning surfaces, and assembly surfaces are recommended to have separate tolerance control.
Dimensional tolerancesDimensional tolerances for standard laser cutting can be referenced as ± 0.10mm to ±0.30mm; the overall dimensional tolerance after bending can be referenced as ±0.30mm to ±1.00mm; welded structural parts can be evaluated at ±0.50mm-±2.00mm. Small-sized simple bent parts are usually easier to control, while large, multi-bend, welded, and sprayed parts may have greater deviations. These values are standard reference ranges and do not guarantee absolute tolerances for all structures. Actual values should be confirmed based on plate thickness, dimensions, number of bendings, welding methods, and surface treatment.
Minimum Wall ThicknessSECC is usually selected based on board thickness, with common thicknesses including 0.5mm, 0.8mm, 1.0mm, 1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm, etc. For ordinary enclosures, the recommended board thickness should be no less than 0.8mm-1.0mm; for small panels, 0.5mm-0.8mm can be used; for areas requiring welding, riveting, tapping, bearing assembly forces, or structural support, it is recommended to increase thickness appropriately.
Recommended wall thicknessFor ordinary electronic and electrical enclosures, equipment panels, and protective covers, 0.8mm-1.5mm is recommended; for chassis, cabinets, communication equipment housings, brackets, and mounting plates, 1.0mm-2.0mm is recommended; for positions bearing assembly force, screw locking, riveting, or medium loads, 1.5mm-3.0mm is recommended, and rigidity is enhanced through folding, flanging, pressing, reinforcing ribs, or welded frameworks.
Minimum apertureFor laser cutting or CNC punching, the recommended hole diameter should be no less than one of the plate thickness, and for stable design, the hole diameter should be no less than 1.0mm-1.5mm. Small holes, dense holes, and holes near bending lines in thick plates are prone to deformation, burrs, or slag accumulation. Screw holes, positioning holes, pressure rivet holes, and assembly holes should be reasonably allowable according to plate thickness, fastener specifications, spraying thickness, and processing method.
Assembly clearanceFor ordinary sheet metal assembly, it is recommended to reserve 0.20mm-0.50mm on one side; for insertion, flanging, slots, and multi-bend combination structures, it is recommended to appropriately increase the gap according to plate thickness, bending error, and spraying thickness. Welded structural components should reserve greater assembly adjustment space based on welding deformation. If powder spraying, painting, electrophoresis, or other coating treatments are needed later, additional consideration should be given to coating thickness to avoid over-tight assembly, paint scraping, or interference with hole positions.
Detailed performanceSECC sheet metal is suitable for making holes, grooves, folded edges, flanges, pressed ribs, counterbores, louver holes, reinforcing ribs, welded structures, stamped structures, and ordinary sheet metal markings. Passing through small holes, sharp corners, and narrow bridges requires consideration of burr cutting, stamping deformation, bending cracking, and processing costs. Text, logos, and labels are recommended to be achieved through laser marking, stamping, silkscreen printing, inkjet printing, etching, or nameplates; it is not recommended to design overly fine mechanical cutting text on thin plates.
Surface effectThe original SECC surface is usually light gray, silver-gray, or galvanized with a slight metallic sheen, providing better rust protection than ordinary cold-rolled sheets. The surface is suitable for direct use as internal structural components of equipment, and also suitable for use as exterior parts after powder spraying, painting, or electrophoresis. If used directly exposed, the surface may have slight color differences, zinc layer textures, scratches, or oxidation marks; If you want a consistent appearance, it is recommended to apply powder spraying, painting, or electrophoresis treatment.

Typical application scenarios

Based on material characteristics and suitable product ranges, customer needs are broken down into easier application directions to determine.

Product validation

Chassis, cabinets, electrical control boxes, communication equipment housings, electronic and electrical housings, instrument enclosures, equipment panels, mounting boards, brackets, connectors, protective covers, partitions, base plates, sheet metal frames, computer cases, power supply enclosures, internal structural parts of industrial equipment, and standard appearance sheet metal parts.

Reasons for material selection

Suitable for manufacturing medium to low-cost sheet metal structural parts that require basic rust prevention capability, including chassis, electronic and electrical housings, equipment panels, brackets, mounting plates, protective covers, and more.

Material characteristics

SECC is a sheet metal material formed by electrozincizing the surface of cold-rolled steel plates to form a protective layer. The surface is relatively flat, suitable for stamping, bending, cutting, riveting, and spraying. It is less prone to rust than ordinary SPCC cold-rolled sheets, making it suitable for electronic and electrical casings and internal structural components of equipment. However, the zinc layer in SECC is usually thin, and rust may still occur at cut edges, welding locations, bending cracks, and scratch areas. Therefore, if used for exterior parts or in humid environments, powdering, painting, electrophoresis, or other protective treatments are still recommended.

Design and risk review

Based on wall thickness, hole position, assembly clearance, dimensional tolerances, and material usage risks, determine in advance whether the part structure is suitable for SECC Electrogalvanized Steel Sheet.

Design considerations

  • When designing SECC sheet metal parts
  • Focus should be placed on plate thickness
  • Bending radius
  • Distance from the hole to the bend line
  • Bending direction
  • Direction of burrs
  • Pressing the riveting space
  • Welding method
Precision performanceSECC is suitable for laser cutting, CNC punching, bending, riveting, spot welding, and general sheet metal fabrication. The cutting profile and hole position accuracy are relatively good, and the overall bent dimensions are affected by plate thickness, bending radius, bend springback, number of bendings, and equipment precision. Multi-bend parts, welded parts, and large-size housing components require control of cumulative errors and deformation. Precision hole positions, positioning surfaces, and assembly surfaces are recommended to have separate tolerance control.
Dimensional tolerancesDimensional tolerances for standard laser cutting can be referenced as ± 0.10mm to ±0.30mm; the overall dimensional tolerance after bending can be referenced as ±0.30mm to ±1.00mm; welded structural parts can be evaluated at ±0.50mm-±2.00mm. Small-sized simple bent parts are usually easier to control, while large, multi-bend, welded, and sprayed parts may have greater deviations. These values are standard reference ranges and do not guarantee absolute tolerances for all structures. Actual values should be confirmed based on plate thickness, dimensions, number of bendings, welding methods, and surface treatment.
Quality riskThe main risks of SECC sheet metal parts include rust at cut edges, zinc layer damage from welding, microcracking of zinc layer at bending, surface scratches, insufficient spray adhesion, deformation of riveting holes, and coating thickness affecting assembly. It is more rust-resistant than SPCC, but not the same as stainless steel. When used for chassis, electrical control boxes, and equipment housings, focus should be placed on controlling burr cutting, bending radius, welding deformation, pre-coating treatment, rust prevention at edges and corners, and packaging and transportation protection.
Surface effectThe original SECC surface is usually light gray, silver-gray, or galvanized with a slight metallic sheen, providing better rust protection than ordinary cold-rolled sheets. The surface is suitable for direct use as internal structural components of equipment, and also suitable for use as exterior parts after powder spraying, painting, or electrophoresis. If used directly exposed, the surface may have slight color differences, zinc layer textures, scratches, or oxidation marks; If you want a consistent appearance, it is recommended to apply powder spraying, painting, or electrophoresis treatment.

Post-processing and assembly precautions

Post-processing of SECC Electrogalvanized Steel Sheet affects appearance, dimensions, hole position, assembly clearance, and usage validation results, and should be explained in advance during quotation, DFM review, and sample confirmation stages.

Post-processing options

Post-processing should focus on appearance display, dimensional fitting, connection assembly, and testing verification. Parts involving assembly positions need to be reserved in advance for machining, coating, and trial assembly allowances.

Remove burrsDeburring is used to improve the appearance of parts, assembly, or functional verification effects, and it is necessary to confirm the impact on dimensions, strength, and delivery in combination with material characteristics.
ChamferChamfering is used to improve the appearance of parts, assembly, or functional verification effects, and the dimensions, strength, and delivery impact need to be confirmed in combination with material characteristics.
PolishingImproves support marks, layer lines, and edge feel, but will slightly alter local dimensions and the shape of sharp edges.
BrushedBrushing is used to improve the appearance, assembly, or validation of parts, and must be combined with material properties to confirm dimensions, strength, and delivery impact.
SandblastingAchieve a more uniform matte surface, suitable for engineering prototype display and slight surface mark reduction.
PhosphatingPhosphating is used to improve part appearance, assembly, or usage validation, and must be combined with material properties to confirm dimensions, strength, and delivery impact.
PassivationCommonly used for corrosion-resistant treatment of stainless steel, it is necessary to confirm treatment requirements based on surface condition and usage environment.
Powder sprayingSuitable for metal surface protection and color consistency; when coatings are thick, assembly gaps must be reserved.

Key control point

Size impactSECC surfaces already have an electro-galvanized layer; cutting; welding; Grinding and bending may damage local zinc layers; Causes later rusting at edges or welded areas; When welding SECC, attention must also be paid to zinc layer volatilization; Dust and solder joint quality; After welding, cleaning and supplementing with anti-corrosion treatment should be applied
Assembly clearanceFor positions involving snapping, plugging, sliding, or enclosure closure, the clearance needs to be adjusted according to post-processing thickness, material shrinkage, and trial assembly results.
Hole Position StrengthThreading, inserting nuts, locking screws, and the areas around positioning holes need to ensure wall thickness to avoid cracks, stripped threads, or chipped edges during post-processing or assembly.
Environmental matchingWhen used in high-temperature, outdoor, humid, friction, or load-bearing scenarios, post-processing materials, adhesives, coatings, and fasteners must also meet the corresponding usage environment.

Structure and usage boundaries

For common issues such as threads, snaps, strength, temperature resistance, and weather resistance, identify in advance whether the material needs to be replaced or if another processing method should be used.

Thread Recommendation

Applicable ScopeSECC sheet metal can be tapped, but the strength of direct tapping for thin plates is limited.
Risk pointFor thin plate connections, it is recommended to use press rivet nuts, pull rivet nuts, welded nuts, studs, rivets, or standard fasteners.
Recommended practiceThick plates can be tapped directly, but sufficient thread meshing length must be ensured. For high locking force, frequent disassembly and assembly, or impact locations, relying on thin plates for direct threading is not recommended; thickened, pressed rivets, welded nuts, or nut sleeve structures can be considered.

Buckle recommendation

Applicable ScopeSECC sheet metal is not suitable for designing highly deformed elastic buckles like plastic.
Risk pointIt can design low-deformation bending buckles, inserts, slots, limit plates, flange clasps, pressure plate fixation, screw fixing, or pin positioning structures.
Recommended practiceIf long-term repeated elastic deformation is required, 65Mn, 301 stainless steel, spring steel, or standard spring parts should be selected. The base of the sheet metal clip should avoid sharp corners; if necessary, add rounded edges and bend transitions.

Strength and Environment

Mechanical strengthSECC essentially uses cold-rolled low-carbon steel plates as the base material, with strength suitable for ordinary shells, panels, brackets, protective covers, and low to medium load structural components.
Environmental boundaryIts strength surpasses most plastics, but not as strong as high-strength structural materials such as Q345, 45# steel, and 40Cr.
Recommended practiceThe load-bearing structure should be designed and verified based on plate thickness, edge cutting, reinforcing ribs, welds, riveting position, hole edge spacing, and safety factor. SECC has better temperature resistance than plastics and some ordinary non-metallic materials, making it suitable for general metal engineering environments. However, at high temperatures, the zinc layer, sprayed coating, and welding areas may change, and prolonged high temperatures will affect surface protection and coating performance. Powder spraying, painting, and electrophoretic coatings are generally not suitable for long-term high-temperature environments. When involving heat sources, baking, thermal cycling, or high-temperature loading, verification should be conducted in consideration of specific temperature, load, and surface treatment. SECC has better weather resistance than ordinary SPCC cold-rolled sheets, but the zinc layer is relatively thin and may still develop white rust, red rust, trimming corrosion, or coating failure in long-term outdoor environments, humidity, salt spray, acidic or alkaline environments. For outdoor use or long-term use, it is recommended to add powder spraying, painting, electrophoresis, edge banding, or other protective treatments. If customers require long-term maintenance-free corrosion resistance, priority should be given to SGCC hot-dip galvanized sheets,304 Stainless Steel/316, aluminum alloy surface treatments, or higher-grade corrosion-resistant materials.

Alternative material selection and final judgment

When customer demand exceeds SECC Electrogalvanized Steel Sheet material boundaries, it is necessary to combine strength, temperature resistance, toughness, long-term stability, and mass production goals to promptly recommend alternative materials or processing technologies.

Alternative material suggestions

If lower costs are needed and powder and paint will be applied later, SPCC cold-rolled sheet can be chosen; If stronger corrosion resistance is required, hot-dip galvanized sheets (SGCC), aluminized zinc sheets, or 304 Stainless Steel can be chosen; If long-term outdoor weather resistance is needed, stainless steel or aluminum alloy powder coating sheets or higher-grade galvanized sheets can be chosen; If lightweight design is needed, 5052 aluminum alloy or 6061 aluminum alloy can be chosen; If higher strength is required, Q235, Q345, or high-strength steel plates can be chosen.

Material selection suggestions

If customers need ordinary chassis, cabinets, electronic and electrical enclosures, equipment panels, and internal structural components, and want better basic rust prevention than SPCC, SECC is a more suitable choice. If the product is exposed to outdoor environments for a long time, in humid conditions, salt spray, or corrosive environments, it is not recommended to rely solely on the zinc layer of SECC itself. Instead, surface protection such as powder spraying, painting, or electrophoresis should be added, or materials such as SGCC, stainless steel, or aluminum alloy should be used for better suits.

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