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Material Database

SUS201 Stainless Steel

Suitable for the production of ordinary stainless steel exterior parts, decorative panels, equipment housings, brackets, chassis structural parts, indoor sheet metal parts, and cost-sensitive stainless steel sheet metal parts.

Material description

Stainless steel SUS201 is a sheet metal part material based on 201 stainless steel plates, produced through laser cutting, CNC punching, bending, welding, grinding, brushing, polishing, sandblasting, and other processes. SUS201 is a low-nickel, high-manganese austenitic stainless steel with certain corrosion resistance, good strength, and a stainless steel metal appearance. It is commonly used for ordinary decorative parts, equipment housings, panels, brackets, chassis structural parts, and cost-sensitive stainless steel sheet metal parts. Compared to SUS304, SUS201 is less expensive, but generally has weaker corrosion resistance, weather resistance, and long-term stability.

201 stainless steelSUS201201 stainless steel plate201 sheet metalStainless steel 201 plateLow nickel stainless steelHigh manganese stainless steelEconomical stainless steel201 brushed stainless steel201 Decorative stainless steel
The main feature of SUS201 is its relatively low priceIts appearance is similar to stainless steelIt can be used for ordinary interior decoration and general structural sheet metal partsIts strength and hardness are usually quite goodHowever, due to its lower nickel content,It has a relatively high manganese contentIts corrosion resistance is not as good as SUS304 and SUS316In the humidSalt sprayAcidity and alkalis
SUS201 Stainless Steel
Sheet Metal FabricationMetals

Material compatibility assessment

By focusing on application scenarios, boundaries of advantages, and non-recommended scenarios, it helps sales, customer service, and quoting staff quickly determine whether the material meets current part requirements.

Core advantages

Cost is lower than 304 stainless steel, has a metallic stainless steel texture, good strength, good rigidity, suitable for bending sheet metal, brushing and polishing, suitable for ordinary interior decoration parts, more corrosion-resistant than carbon steel bare panels, and suitable for cost-sensitive stainless steel exterior parts.

Suitable for the product

Interior decorative panels, equipment housings, instrument panels, standard computer cases and cabinets, brackets, mounting plates, protective covers, display racks, decorative hardware, non-core kitchen structural parts, ordinary stainless steel exterior parts, advertising display parts, low to medium load sheet metal structural parts, indoor equipment sheet metal parts.

Not suitable for the product

Parts in seaside high salt spray environments, exposed parts for long-term outdoor use, highly corrosive environment parts, long-term direct contact with food, medical implant parts, high-end corrosion-resistant equipment parts, chemical equipment parts, high-temperature strongly corrosive parts, parts requiring corrosion resistance higher than 304 or 316, stainless steel parts requiring long-term maintenance-free maintenance.

Key parameter references

The following parameters come from product information and material knowledge fields, used for design review, quotation communication, and preliminary judgment before material selection.

Material positioningSuitable for the production of ordinary stainless steel exterior parts, decorative panels, equipment housings, brackets, chassis structural parts, indoor sheet metal parts, and cost-sensitive stainless steel sheet metal parts.
Precision performanceSUS201 is suitable for laser cutting, CNC punching, bending, welding, riveting, and general sheet metal fabrication. The cutting profile and hole position accuracy are relatively good. The overall bent dimensions are affected by plate thickness, bending radius, material hardness, bend springback, number of bendings, and equipment precision. SUS201 generally has higher hardness and resilience than ordinary cold-rolled steel plates, so attention must be paid to angle control and surface scratches during bending.
Dimensional tolerancesDimensional tolerances for standard laser cutting can be referenced as ± 0.10mm to ±0.30mm; the overall dimensional tolerance after bending can be referenced as ±0.30mm to ±1.00mm; welded structural parts can be evaluated at ±0.50mm-±2.00mm. Small-sized simple bent parts are usually easier to control, while large, multi-bend, welded, and polished parts may have greater deviations. This value is a general reference range and does not guarantee absolute tolerances for all structures. In practice, it should be confirmed by considering plate thickness, structure, number of bendings, welding method, and surface treatment.
Minimum Wall ThicknessSUS201 is usually selected based on panel thickness, with common thicknesses including 0.5mm, 0.8mm, 1.0mm, 1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm, etc. Ordinary decorative panels can use 0.5mm-0.8mm; for ordinary shell parts, the board thickness is recommended not less than 0.8mm-1.0mm; for areas requiring welding, riveting, tapping, bearing assembly forces, or structural support, it is recommended to increase thickness appropriately.
Recommended wall thicknessStandard decorative panels and lightweight enclosures are recommended 0.8mm-1.2mm; equipment housings, protective covers, brackets, and mounting plates are recommended 1.0mm-2.0mm; positions bearing assembly forces, screw tightening, riveting, or medium loads are recommended 1.5mm-3.0mm, and rigidity is improved through folding, flanging, pressing, reinforcing ribs, or local thickening.
Minimum apertureFor laser cutting or CNC punching, the recommended hole diameter should be no less than one of the plate thickness, and for stable design, the hole diameter should be no less than 1.0mm-1.5mm. Small holes, dense holes, and holes near bending lines are prone to deformation, burrs, or unstable machining. Screw holes, positioning holes, riveting holes, and assembly holes should be reasonably allowable according to board thickness, fastener specifications, surface treatment methods, and processing methods.
Assembly clearanceFor ordinary sheet metal assembly, it is recommended to reserve 0.20mm-0.50mm on one side; for insertion, flanging, slots, and multi-bend combination structures, it is recommended to appropriately enlarge the clearance according to plate thickness, bending error, and surface treatment requirements. Welded structural components should reserve greater assembly adjustment space based on welding deformation. When assembling brushed exterior and mirror-finished parts, avoid excessive tightness to prevent surface scratches.
Detailed performanceSUS201 sheet metal is suitable for making holes, grooves, folded edges, flanges, rib pressing, countersunks, louver holes, reinforcement ribs, welded structures, decorative panels, and standard sheet metal markings. Fine text, logos, and markings are recommended to be achieved through laser marking, etching, silkscreen printing, etching coloring, or nameplates. The cutting details on the appearance should not be too fine to avoid burrs, deformation, and weakening of details after polishing and brushing.
Surface effectThe original surface of SUS201 is usually silver-gray stainless steel with a metallic texture. Linear metallic textures can be achieved through brushing, glossy finish by polishing, higher reflectivity through mirror polishing, and matte industrial appearance by sandblasting. Although it looks similar to 304 stainless steel, after long-term use, especially in humid or corrosive environments, it is more prone to dark spots, rust spots, or surface discoloration. If you pursue a long-term high-end appearance, it is recommended to prioritize the 304 or 316.

Typical application scenarios

Based on material characteristics and suitable product ranges, customer needs are broken down into easier application directions to determine.

Product validation

Interior decorative panels, equipment housings, instrument panels, standard computer cases and cabinets, brackets, mounting plates, protective covers, display racks, decorative hardware, non-core kitchen structural parts, ordinary stainless steel exterior parts, advertising display parts, low to medium load sheet metal structural parts, indoor equipment sheet metal parts.

Reasons for material selection

Suitable for the production of ordinary stainless steel exterior parts, decorative panels, equipment housings, brackets, chassis structural parts, indoor sheet metal parts, and cost-sensitive stainless steel sheet metal parts.

Material characteristics

The main features of SUS201 are its relatively low price, appearance close to stainless steel, and its use for ordinary interior decoration and general structural sheet metal parts. Its strength and hardness are generally good, but due to lower nickel content and higher manganese content, its corrosion resistance is inferior to SUS304 and SUS316. In humid environments, salt spray, acidic or alkaline environments, outdoor environments, and chlorine-containing environments, SUS201 is more prone to rust spots, pitting, or surface discoloration, making it more suitable for ordinary indoor environments and scenarios where corrosion resistance is not demanding.

Design and risk review

Based on wall thickness, hole position, assembly clearance, dimensional tolerances, and material usage risks, determine in advance whether the part structure is suitable for SUS201 Stainless Steel.

Design considerations

  • When designing SUS201 sheet metal parts
  • Focus should be placed on plate thickness
  • Bending radius
  • Distance from the hole to the bend line
  • Bends and bounces back
  • Brushing direction
  • Welding deformation and usage environment
  • The appearance surface should minimize welding
Precision performanceSUS201 is suitable for laser cutting, CNC punching, bending, welding, riveting, and general sheet metal fabrication. The cutting profile and hole position accuracy are relatively good. The overall bent dimensions are affected by plate thickness, bending radius, material hardness, bend springback, number of bendings, and equipment precision. SUS201 generally has higher hardness and resilience than ordinary cold-rolled steel plates, so attention must be paid to angle control and surface scratches during bending.
Dimensional tolerancesDimensional tolerances for standard laser cutting can be referenced as ± 0.10mm to ±0.30mm; the overall dimensional tolerance after bending can be referenced as ±0.30mm to ±1.00mm; welded structural parts can be evaluated at ±0.50mm-±2.00mm. Small-sized simple bent parts are usually easier to control, while large, multi-bend, welded, and polished parts may have greater deviations. This value is a general reference range and does not guarantee absolute tolerances for all structures. In practice, it should be confirmed by considering plate thickness, structure, number of bendings, welding method, and surface treatment.
Quality riskThe main risks of SUS201 sheet metal parts include insufficient corrosion resistance, rust in humid environments, rust spots in welded areas, surface scratches, inconsistent drawing direction, bending springback, welding deformation, and edge burrs. Although it is stainless steel, that does not mean it will not rust. When used for appearance panels, equipment housings, and decorative parts, focus should be paid to confirming the usage environment, surface treatment method, welding location, cleaning and maintenance requirements, and the customer's acceptance of rust stain risks.
Surface effectThe original surface of SUS201 is usually silver-gray stainless steel with a metallic texture. Linear metallic textures can be achieved through brushing, glossy finish by polishing, higher reflectivity through mirror polishing, and matte industrial appearance by sandblasting. Although it looks similar to 304 stainless steel, after long-term use, especially in humid or corrosive environments, it is more prone to dark spots, rust spots, or surface discoloration. If you pursue a long-term high-end appearance, it is recommended to prioritize the 304 or 316.

Post-processing and assembly precautions

Post-processing of SUS201 Stainless Steel affects appearance, dimensions, hole position, assembly clearance, and usage validation results, and should be explained in advance during quotation, DFM review, and sample confirmation stages.

Post-processing options

Post-processing should focus on appearance display, dimensional fitting, connection assembly, and testing verification. Parts involving assembly positions need to be reserved in advance for machining, coating, and trial assembly allowances.

Remove burrsDeburring is used to improve the appearance of parts, assembly, or functional verification effects, and it is necessary to confirm the impact on dimensions, strength, and delivery in combination with material characteristics.
ChamferChamfering is used to improve the appearance of parts, assembly, or functional verification effects, and the dimensions, strength, and delivery impact need to be confirmed in combination with material characteristics.
PolishingImproves support marks, layer lines, and edge feel, but will slightly alter local dimensions and the shape of sharp edges.
BrushedBrushing is used to improve the appearance, assembly, or validation of parts, and must be combined with material properties to confirm dimensions, strength, and delivery impact.
PolishingUsed to improve transparency or surface smoothness, may change edge details and local dimensions.
Mirror polishingMirror polishing is used to improve the appearance, assembly, or validation of parts, and must be determined by combining material properties to confirm dimensions, strength, and delivery impact.
SandblastingAchieve a more uniform matte surface, suitable for engineering prototype display and slight surface mark reduction.
PassivationCommonly used for corrosion-resistant treatment of stainless steel, it is necessary to confirm treatment requirements based on surface condition and usage environment.

Key control point

Size impactSUS201 can be brushed; Polishing and sandblasting; However, after surface treatment, rust prevention and cleaning maintenance are still necessary; Oxidation and discoloration may occur in the welded area; Reduced weld spot and corrosion resistance; Appearance parts need to be polished; Pickling; passivation or cleaning treatment
Assembly clearanceFor positions involving snapping, plugging, sliding, or enclosure closure, the clearance needs to be adjusted according to post-processing thickness, material shrinkage, and trial assembly results.
Hole Position StrengthThreading, inserting nuts, locking screws, and the areas around positioning holes need to ensure wall thickness to avoid cracks, stripped threads, or chipped edges during post-processing or assembly.
Environmental matchingWhen used in high-temperature, outdoor, humid, friction, or load-bearing scenarios, post-processing materials, adhesives, coatings, and fasteners must also meet the corresponding usage environment.

Structure and usage boundaries

For common issues such as threads, snaps, strength, temperature resistance, and weather resistance, identify in advance whether the material needs to be replaced or if another processing method should be used.

Thread Recommendation

Applicable ScopeSUS201 sheet metal can be tapped, but direct tapping strength for thin plates is limited.
Risk pointFor thin plate connections, it is recommended to use press rivet nuts, pull rivet nuts, welded nuts, studs, rivets, or standard fasteners.
Recommended practiceThick plates can be tapped directly, but sufficient thread meshing length must be ensured. Stainless steel threads pose a risk of seizure; for frequent disassembly or high locking force locations, anti-segregation treatments, sleeves, or standard fastening structures are recommended.

Buckle recommendation

Applicable ScopeSUS201 sheet metal is not suitable for designing large deformation elastic buckles like plastic.
Risk pointIt can design low-deformation bending buckles, inserts, slots, limit plates, flange clasps, pressure plate fixation, screw fixing, or pin positioning structures.
Recommended practiceIf long-term repeated elastic deformation is required, 301 stainless steel, 65Mn, spring steel, or standard spring parts should be chosen. The base of the sheet metal clip should avoid sharp corners; if necessary, add rounded edges and bend transitions.

Strength and Environment

Mechanical strengthSUS201 generally has higher strength and hardness than ordinary low-carbon steel plates, making it suitable for ordinary housings, panels, brackets, protective covers, and low to medium load structural components.
Environmental boundaryIts structural strength meets most ordinary sheet metal scenarios, but its corrosion resistance and long-term stability are inferior to 304 and 316.
Recommended practiceThe load-bearing structure should be designed and verified based on plate thickness, folded edges, reinforcement ribs, welds, hole edge spacing, and safety factors. SUS201 has better temperature resistance than certain application scenarios in plastics, aluminum alloys, and ordinary low-cost coated steel sheets, making it suitable for general metal engineering environments. However, long-term high temperatures, welding heat effects, and oxidizing environments can affect the surface condition and corrosion resistance. If used near high-temperature equipment, heat sources, or thermal circulation environments, verification should be conducted in consideration of specific temperature, load, and surface treatment. If necessary, choose 304, 310S, or other heat-resistant stainless steels. SUS201 has weaker weather and corrosion resistance than 304, 316, and 316L. It is relatively stable for use in ordinary indoor dry environments, but is more likely to develop rust spots, pitting, or surface discoloration in humid conditions, salt spray, seasides, kitchen moisture, acids and alkalis, sweat, or prolonged outdoor environments. For humid or outdoor environments, it is recommended to choose SUS201 cautiously, prioritizing SUS304, SUS316, stainless steel passivation treatment, or other more reliable anti-corrosion materials.

Alternative material selection and final judgment

When customer demand exceeds SUS201 Stainless Steel material boundaries, it is necessary to combine strength, temperature resistance, toughness, long-term stability, and mass production goals to promptly recommend alternative materials or processing technologies.

Alternative material suggestions

If better corrosion resistance and versatility are needed, SUS304 stainless steel can be chosen; If stronger resistance to salt spray, seaside, or chemical environments is required, SUS316 or SUS316L can be chosen; If lower costs and subsequent powder and painting are needed, SPCC, SECC, or Q235 sheet metal can be chosen; If lightweight is needed, AL5052 aluminum alloy sheet metal can be chosen; If magnetic and lower-cost appearance parts are needed, consider the SUS430.

Material selection suggestions

If customers mainly care about stainless steel appearance, ordinary indoor use, cost control, and general sheet metal structures, SUS201 is a choice worth considering. If the customer's product is used in humid environments, outdoors, kitchens with long-term moisture, seasides, food equipment, or corrosive environments, it is not recommended to prioritize SUS201; SUS304, SUS316, or add surface protection solutions should be chosen. For products that require long-term stability, it is also recommended to prioritize 304 stainless steel.

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